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Light weight development for plastic closures
Less than 10 years after having introduced on the market the first plastic closures for still water, traded as HEXACAP®, that weighted less than 2 g and that were produced on large scale across the world (almost 10 billion closures per year), BERICAP is now engaged with another major challenge with HexaLite® closures at less than 1.5 g, saving a minimum of 0.5 g of plastic resin (HDPE), on new light weight neck finish for PET bottles saving at least 1.5 g of PET resin, allowing savings of 2.0 g per package.
Such program is part of a general commitment of BERICAP to offer to its customers a broad range of new closure and neck finish solutions to help them develop sustainable packaging solutions in key FMCG markets:
• SuperShorty® 28 mm family for new PCO 1881 neck finish for CSD, beer and still water
• HexaLite® 26 and 29/25 family for still water and still drinks and corresponding THUMB’UP® sports cap versions
• new 38 mm screw cap at less than 2.5 g
• GALILEO® I 38 mm for new 38 mm snap neck finish
• new 26/21 closure range for edible oil for new 26/21 neck finish
in replacement of 29/21 standard
This ambitious program of BERICAP is aimed at not only contributing to the reduction of consumption of non-renewable resources and of green house gas emissions (carbon footprint) ; but also at offering better and safer closure systems :
• for the bottlers using high speed filling lines
• for the supply chain (storage, transportation and distribution)
• and for end consumers with improved safety and comfort to use
The new range of HexaLite® closures includes two main sizes :
• HexaLite® 26 at 1.1 g or less on new neck finish 26 at 2.2 g or less, replacing current 26.7 mm standard used in North America and in certain European countries, generating total weight savings of 1.7 g or more.
• HexaLite® 29/25 at 1.4 g or less on new neck finish 29/25 at 2.4 g or less, replacing the 30/25 world standard for still, water generating total weight savings of 2.0 g.
Such savings per bottle, generate almost 2 000 tons of resin savings for each one billion bottles produced (and almost 3 million € cost reductions) and an estimated reduction of 15 000 tons of green house gas emission (carbon footprint)
Several of the features that make BERICAP closures quite superior to the closures of its competitors have been introduced on the new HexaLite® :
• olive seal for better seal even under high temperature variations
• slit, folded tamper evident band (FLEXBAND) for efficient TE performances, reliable and forgiving application, even on high speed lines, and better hygiene
• organoleptic, antisabotage, stress cracking safe
• new aesthetics
• comfort to open and to reseal for consumers
New sports cap of its THUMB’UP® family are in development to match such new 26 and 29/25 neck finishes, as well as for the new light weight PCO 1881.
First customers such as CRISTALINE in France started in 2008 with an INTERBEAD version of HexaLite® 29/25 and several starts are planned for late 2008 and beginning of 2009 in Europe and North America with HexaLite® FB (FLEXBAND).
BERICAP is a globally operating manufacturer of plastic closures with 20 factories in 18 countries across the world, on-going project in several countries of Asia and Middle East and a network of licensees and partners to supply similar products made along same quality and service standards to its global customers; with 4 central R&D centres in France, Germany, Spain and Turkey, 2 mould shops in Hungary and Poland and several satellite R&D offices in its main operations, BERICAP is particularly committed to development and innovation in plastic closures for its customers.
